Vecoven PWM Kit Fitting

The PWM enhancement for the Roland Super JX involves adding two daughter cards and extensive wiring to each tone board.

Special software then controls the daughter board, generates PWM waveforms that are fed back into the tone board to enhance the sound generation capabilities.

In the voice boards, a high speed 8032 processor derivative is used to execute code up to 3 times faster. Not only can more code be executed but also has an additional benefit for timing envelope generation. An improvement in speed allows much faster attack envelopes unlike the original Roland design.

Details for the PWM upgrade are here: Vecoven Super JX

Installation JX10 & MKS70

A wiring layout guide for both JX10 and MKS70 was prepared to show connections against the cable wire and is here: PWM Wiring IDC Method It is based on the one provided on the Vecoven website.

In these pictures you may notice the blue mat and occasional view of a wrist band. This is to keep static electricity under control.

AntiStatic

They can be purchased from eBay for very little money. Many electronic parts in the SuperJX are no longer available, taking anti-static precautions reduces the possibility of damage or weakening of old semiconductors.

Mistakes, everyone makes them but check your work carefully. Although it can be boring, the issue with old technology is that parts are hard to find and circuits have little or no protection. For example, connecting to the incorrect power rail or shorting a power rail will cause the power supply to burn out before eventually blowing the fuses in the transformer. The fuses are non replaceable and fitted in the windings, it would be difficult to find a replacement transformer. This is one of the main reasons why a PWM board should not be sticky pad attached underneath a Module Board.

Module Board CPU Change

Firstly the tone board micro-controllers are removed and replaced with turned pin sockets and a Dallas 80C320. Technique used here is to de-solder all pins with a pump and then cut the pins away from the IC body on the top side of the PCB. The remaining pins usually then just fall out or require a very gentle bit of coaxing with an iron to remove them. You may get lucky and the CPU pops out but don’t force it, otherwise damage to the plated holes can occur. If damage is suspected, ensure that solder reaches both top and bottom side pads of all connections.

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JX10 Installation

This series of pictures shows how the PWM kit was fitted in a JX10 using IDC cable and right angle pin headers used as connectors. This connector arrangement allows the tone boards to be disconnected if wanted and eases assembly when placing the Tone boards back into position when the keyboard is reinstalled.

The PWM daughter boards are fitted with gold flashed right angle pin headers and IDC cable and headers are assembled and plugged into the pin headers.

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Daughter boards are screwed in place using self tapping screws and 5mm high 3mm hole nylon spacers. The top right corner of the daughter board requires a plastic or nylon washer to avoid any possibility of hitting traces with the screw head.

In the picture below, the daughter boards would be better placed 1 cm further towards the front of the instrument.

Note that they are in different positions relative to each tone board, this is because they were placed to avoid cross members in the keyboard metalwork to avoid excessive pressure on the flat cables that join each keyboard PCB.

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Below is a side view of a daughter board showing the right angle pin headers and the fixing screw that has a nylon washer under a steel washer to provide additional insulation.

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The IDC cables are carefully separated and wired in as per the wiring instructions from the Vecoven Website here: PWM Wiring Manual

If attaching wires directly to component legs, a recommended method is to tin the IC leg followed by wire ends (after stripping) with solder before joining them together with a freshly wet tipped iron. With a little practice this can result in a neat join that is easy to make without having to worry about holding the wire, the solder and the iron all at once!

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MKS70 Installation

There are many ways to tackle the problem of fitting the PWM mod to the MKS70. This is one of them that achieves the following:

  • Shortest possible cable lengths for analogue signals keeping noise as low as possible
  • Avoiding positioning the PWM card near the CPU to keep “hiss” low
  • Secure the PWM boards to the Module boards for easy maintenance
  • Secure method of fixing PWM PCBs to prevent them falling off
  • Keep front panel area free for straightforward fitment of display upgrade PCB
  • PWM boards are removable for fault finding or returning instrument to stock

The mod is considered easier to do than the one in the JX10.

Bottom Module Board Wiring

Below, the suggested position of the PWM board for the bottom voice board is ideal. Not only is it positioned directly under the analogue area away from the digital section, two secure fixing points can be easily drilled into the grounding area and the analogue wires are short. there is plenty of space available under the board when installed. The PWM board is mounted slightly “inbound” so that when the instrument is reassembled, it is away from the mains filter.

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With two fixing points the board is not going to fall off but sticky pads provide additional vibration protection and keep the PCBs apart.

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Using the same technique as described for the JX10, wire the IDC cables to the underside pads of the ICs. Tin and trim the wire ends first before attaching to the pad. Trimming is essential because some of the insulation will retreat slightly. It is advisable to renew the solder on the pad in question for a reliable joint.

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Use off-cuts of wire to hold the loom together neatly, once completed, tie the wires with cotton string/thread. A better alternative is waxed lacing cord like this one here.

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If using the IDC cable/connector method it is necessary to bend some components out of the way to prevent fouling between the two module boards. Carefully and slowly, bend the following components flat in following order: Voice A: Q8 (bend down), C74 (bend down) and C75 (bend up).

Note that this step is NOT necessary if  wiring directly to the PWM board without using connectors.

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Top Module Board

The PWM board cannot be placed directly under the analogue area like the bottom board because there isn’t enough height available in between the two module boards. It has to be placed partially under the digital area.

The suggested placement below is a good compromise because wire lengths are short and an unused fixing hole normally for the JX10 holds the board firmly in place. Roland left in the original stand off mounts for these holes so one is removed and put in upside down. The upside down standoff is then used with nylon spacers to mount the PWM board along with sticky pads.

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A screw is used to locate the board perfectly in a way that it doesn’t foul any other areas in the case.

Place a long M3 screw (30 to 40mm) in the PWM board and space it off with two nylon washers (ignore the pad in the picture). Use plenty of sticky pads to secure the board in place, however avoid placing pads that on top of solder joints to ensure that the PCB is level. The screw prevents the board from falling off and maintains some pressure on the pads that also provide a cushion effect.

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On component side, use an M3 metal washer to press against the nylon standoff. To ensure this is secure, use two nuts and “shakeproof” washer to hold it all in place. A small amount of glue is also advised to hold the top nut in place. If you transport or gig the instrument, anti-vibration measures like this are a good idea.

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Wire the connections as per the wiring guide and secure with lacing cord or cotton string.

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It is a good idea at this point to double check the wiring on both boards using a continuity tester against the guide in the download above. The consequences of an error can be serious and cause damage to the PSU or voice boards.

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Checking Installation

Place the module boards together with mounting hardware in place. Ensure that components and wires do not foul and that there are no short circuits between the two boards.

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Ensure that the components that have been flattened to make way for the PWM board connector are clear.

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Before reconnecting the wires, check that everything goes back together without fouling or shorting.

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The picture below shows a close up of the resultant position of the PWM PCB on the top module board. The PWM board is away from the CPU and mostly under the analogue demultiplexer. Digital noise coupling should be minimised.

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After checking everything is in place, remove the boards and reassemble, not forgetting to fit the new ROM in the assigner.

 

Copyright © 2017 Super Synth Projects, Guy Wilkinson